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Load cell fitting & maintenance
 

Using Dummy load cells

Most process weighing system installations involve the 'craning' or otherwise 'lifting-in' of tanks or silos. If this is the case, it is always prudent to use dummy mounting assemblies during this procedure to avoid damaging the load cells. Well designed, modern mounting hardware assemblies usually now allow the fitting of these in the jacked up position without the load cell. This permits adjustments to be made, final welding to be carried out and pipework to be aligned and connected before the load cells are installed. The levels of dummy assemblies should be adjusted to align with both the support structure and the load receiving element. This is usually achieved by adjusting the level of the base plates before they are finally grouted in position. If the load cells are mounted on top of steel structures, then levelling can be carried out using steel spacers or shims.

 

On no account should mating surfaces be pulled together using the connecting bolts! This can cause permanent damage to the load cells or leave one or more load points in a negative load situation.

Once the basic levelling and adjustments have been made, the live load cells can be carefully fitted and the load receiving element lowered. Remember that the threads of any jacking bolts are almost certainly not strong enough for this operation and suitable jacks must be used.