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The direct inputs to the manufacturing
process (materials and labour) represented the greatest percentage of
the total costs. Overhead costs were initially a very low percentage,
representing the costs of supervision, factory premises, and basic machinery.
Non-manufacturing costs were also very low, including distribution, administration
and financing costs. However, the cost structure of a typical manufacturing
company has gradually changed. With increasing mechanisation the costs
of capital equipment in the factory increased dramatically and with increasing
automation direct labour costs have been reduced while indirect labour
to support design, production planning, maintenance, material handling
etc. increased. This shifted a large proportion of costs into the manufacturing
overhead category.
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Direct material costs have gradually
increased in importance, particularly in companies that buy-in high value
component parts from specialist suppliers, rather than processing basic
raw materials. The nature of industrial organisation and international
marketing activities have also dramatically increased the non-manufacturing
component of costs. Large corporate management structures managing product
development and strategy, administering financing and investment, and
co-ordinating global marketing and distribution are typical of a modern
manufacturing company.
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